Tag: industry

Protecting High-Value Products: Benefits of Controlled Environments in Clean Room Manufacturing and How Precision Group Does It

Introduction:

High-value products, whether they are pharmaceuticals, electronic components, or advanced medical devices, demand exceptional care during manufacturing to ensure their quality and integrity. One effective approach to meet this requirement is through controlled environments, commonly referred to as clean rooms. Clean room manufacturing offers a sterile and tightly regulated setting where environmental factors like temperature, humidity, and airborne particles are meticulously managed. In this article, we will explore the benefits of controlled environments in clean room manufacturing and how Precision Group, a renowned industry leader, leverages this technology to safeguard high-value products.

Benefits of Controlled Environments in Clean Room Manufacturing:

Product Purity and Integrity: The primary goal of clean room manufacturing is to minimize airborne contaminants. This strict control over the environment ensures that high-value products remain free from particles, bacteria, and other impurities, reducing the risk of defects and contamination.
Regulatory Compliance: Many industries, such as pharmaceuticals and healthcare, have stringent regulatory requirements. Clean rooms facilitate compliance with these standards by offering a controlled environment where manufacturing processes can be precisely monitored and documented.
Enhanced Quality Control: Controlled environments enable meticulous control over variables like temperature, humidity, and air pressure. This precise control enhances product consistency and minimizes variations, resulting in higher-quality products.
Improved Safety: Clean rooms provide a safer working environment for personnel. With controlled airflow and air quality, the risk of exposure to hazardous materials is significantly reduced.
Extended Product Shelf Life: High-value products are often sensitive to environmental conditions. Clean rooms help extend the shelf life of these products by preventing degradation due to factors like oxidation or microbial contamination.

How Precision Group Implements Clean Room Manufacturing:

Precision Group is an industry leader known for its expertise in clean room manufacturing. Here’s how they leverage clean room technology to protect high-value products:

State-of-the-Art Facilities: Precision Group maintains cutting-edge clean room facilities equipped with advanced HVAC systems, HEPA filtration, and rigorous contamination control protocols.
Stringent Protocols: They adhere to strict Standard Operating Procedures (SOPs) to ensure compliance with industry regulations and maintain product quality. All personnel are extensively trained to follow these procedures.
Monitoring and Validation: Precision Group employs continuous monitoring and validation processes to guarantee that environmental conditions remain within specified limits. This includes regular particle counts, temperature and humidity checks, and airflow velocity measurements.
Material Handling: All materials entering the clean room undergo thorough inspection and cleaning to prevent contamination. Precision Group also utilizes specialized clean room-compatible tools and equipment.
Customized Solutions: Precision Group tailors clean room manufacturing solutions to the specific needs of each client and product. This includes designing clean rooms with the appropriate class rating such as ISO 13485:2016, Certified Class 8 Clean Room and implementing specialized processes as required.

Conclusion:

Controlled environments in clean room manufacturing are essential for safeguarding high-value products by ensuring their purity, quality, and compliance with regulatory standards. Precision Group exemplifies the commitment to excellence in this field, with their state-of-the-art facilities and meticulous adherence to protocols. When it comes to manufacturing high-value products, precision and cleanliness are paramount, and Clean Room technology provides the ideal environment to achieve these goals.

Mexico’s Manufacturing Makeover: How Precision Group Paved the Way

The landscape of global manufacturing has been undergoing a significant transformation in recent years, with Mexico emerging as a powerhouse destination for manufacturers seeking to shift away from China. In this article, we will explore the factors driving this remarkable shift and focus on the story of Precision Group, one of the pioneering mold makers that established operations in Mexico, thereby becoming a relevant participant in this manufacturing makeover.

1. The Mexican Manufacturing Revolution

Mexico’s manufacturing sector has been growing steadily, and several factors have contributed to its rise as a manufacturing hub. These factors have collectively shaped the “Mexican Manufacturing Revolution”:

a. Proximity to Major Markets: Mexico shares its northern border with the United States, one of the world’s largest consumer markets. This geographical advantage significantly reduces transportation costs, lead times, and supply chain complexities.

b. Trade Agreements and Tariff Reductions: Mexico has a comprehensive network of trade agreements, including the United States-Mexico-Canada Agreement (USMCA). These agreements have reduced trade barriers, making Mexico an attractive destination for companies seeking to reduce tariffs and enhance market access.

c. Labor Costs and Skilled Workforce: Mexico offers competitive labor rates and a highly skilled workforce, especially in industries like automotive, aerospace, and electronics. This combination of affordability and expertise attracts businesses looking to maintain quality while lowering production costs.

d. Supply Chain Resilience: The COVID-19 pandemic exposed vulnerabilities in global supply chains, prompting companies to rethink their strategies. Mexico’s proximity and adaptability make it a resilient option for businesses seeking to diversify their supply chains.

2. Precision Group: Pioneers in Mexican Manufacturing

One of the trailblazers in Mexico’s manufacturing transformation is Precision Group, a company specializing in mold making and injection molding. Here’s how Precision Group played a pivotal role in this shift:

a. Early Entry into Mexico: Precision Group recognized the potential of Mexico’s manufacturing landscape and established its operations there early on. This move allowed them to take full advantage of Mexico’s proximity to major markets.

b. Advanced Technology and Expertise: Precision Group brought advanced mold-making technology and expertise to Mexico. Their commitment to quality and precision helped set new standards in the Mexican manufacturing industry.

c. Local Talent Development: The company invested in training and developing local talent, contributing to the growth of a skilled workforce in the region.

d. Supply Chain Integration: Precision Group integrated seamlessly into the local supply chain, collaborating with other manufacturers to create a robust ecosystem.

3. The Broader Impact

Precision Group success in Mexico is emblematic of the larger trend of companies shifting their manufacturing operations from China to Mexico. This trend has brought significant economic benefits to Mexico, including job creation, increased foreign investment, and technology transfer. It has also enhanced the competitiveness of Mexican manufacturing on the global stage.

Conclusion

Mexico’s manufacturing makeover is not merely a regional phenomenon; it is a global shift in the manufacturing landscape. Factors like proximity to major markets, favorable trade agreements, competitive labor costs, a skilled workforce, supply chain resilience, and technological advancements have made Mexico an attractive destination for manufacturers. Precision Group‘s pioneering role in this transformation showcases the potential for businesses to thrive in Mexico’s dynamic manufacturing environment. As this trend continues, Mexico is poised to play a leading role in the future of global manufacturing.

Medical Devices and Pharmaceuticals: How Clean Room Manufacturing Ensures Safety and Precision – A Look into Precision Group’s State-of-the-Art Facility

In the world of medical devices and pharmaceuticals, precision and safety are non-negotiable. Ensuring that products are manufactured with the highest standards of quality and sterility is paramount.

Enter Precision Group, a leading manufacturer in the industry that has set new benchmarks for excellence in clean room manufacturing.

In this blog post, we will delve into how Precision Group leverages its state-of-the-art clean room facility to guarantee safety and precision in the production of medical devices and pharmaceuticals.

Understanding Clean Room Manufacturing

Clean room manufacturing is a specialized environment designed to minimize contamination during the production process. These facilities are vital for industries where precision, sterility, and safety are of utmost importance, such as pharmaceuticals, medical devices, and microelectronics.

Precision Group State-of-the-Art Clean Room Facility

Precision Group has invested significantly in cutting-edge clean room manufacturing facilities. The Class 8 Certified Clean Room is meticulously designed and maintained to meet or exceed the stringent requirements set by regulatory authorities and industry standards. Here are some key features of Precision Group clean room manufacturing facility:

1. Rigorous Environmental Control

Precision Group employs state-of-the-art HVAC systems to meticulously regulate temperature, humidity, and air pressure within their clean room. This ensures a stable environment, free from contaminants that could compromise product quality.

2. Advanced Filtration Systems

High-efficiency particulate air (HEPA) and ultra-low penetration air (ULPA) filters are strategically placed throughout the clean room to capture particles as small as 0.3 microns, ensuring exceptional air purity.

3. Strict Access Control

Only authorized personnel are granted access to the Precision Group Clean Room. Employees undergo extensive training and wear specialized clean room attire, including gowns, gloves, masks, and shoe covers, to minimize the risk of external contamination.

4. Continuous Monitoring

Real-time monitoring systems are in place to track environmental conditions, air quality, and particle counts within the clean room. Any deviations from established parameters trigger immediate corrective actions.

5. Regular Maintenance

Precision Group adheres to a stringent maintenance schedule to guarantee that all clean room equipment remains in peak condition. This includes regular filter replacements, equipment calibrations, and thorough surface cleaning.

Ensuring Safety and Precision

The commitment to clean room manufacturing at Precision Group goes beyond compliance with regulations; it is a dedication to safety and precision at every stage of the production process. Here’s how Precision Group ensures these crucial aspects:

1. Minimized Contamination Risk: The controlled environment in Precision Group’s clean room dramatically reduces the potential for contamination, ensuring that products are manufactured in a sterile and secure environment.

2. Precision Engineering: The clean room facility is equipped with cutting-edge technology and precision machinery, guaranteeing the highest levels of accuracy and consistency in the manufacturing process.

3. Stringent Quality Assurance: Precision Group incorporates stringent quality control measures into every aspect of production. This includes comprehensive quality checks, inspections, and rigorous testing protocols to uphold the highest industry standards.

4. Compliance: Precision Group’s clean room manufacturing facility is compliant with industry regulations, including ISO 13485:2016 and ISO 9001:2015 Certifications.

In the medical devices and pharmaceutical industries, safety and precision are non-negotiable. Precision Group’s state-of-the-art clean room manufacturing facility exemplifies a dedication to these principles.

Through strict environmental controls, advanced filtration systems, and unwavering commitment to quality, Precision Group ensures that its products meet the highest industry standards. When it comes to medical devices and pharmaceuticals, Precision Group and its clean room manufacturing are synonymous with safety, precision, and excellence.

Medical devices made with plastic injection

It’s impossible to think about the world of the medical industry without the presence of plastic. Each development or medical device made from plastic materials is a window of possibilities and solutions, due to the optimization they provide to this market.

In this sense, plastic injection in San Antonio has collaborated to make these devices a reality with increasingly better results and projection, since plastic has a great adaptability to the needs of the medical field and international standards for its manufacture.

That is why today we will talk about medical devices made with plastic injection and how they are synonyms of innovation both for the plastic industry and the medical industry.

In Precision Group we have been dedicated to plastic injection in San Antonio and Mexico since 1985. We have the infrastructure and experience that your project requires.

Which medical devices are manufactured with plastic injection?

There are many reasons why plastic is one of the most used materials in the medical industry, among which the following stand out:

Lightness
Resistance
Flexibility
Mass production

This way, plastic injection in the medical industry allows us to take advantage of these benefits through many devices with a rich diversity of functionalities and purposes.

Among the best-known cases of plastic devices in the medical world are the following:

Laboratory material: pipettes, beakers, cuvettes, tweezers, extraction tubes.
Syringes and other injection devices.
Packaging for the pharmaceutical industry.
Equipment for specialized purposes such as magnetic resonance.
Prosthetics.

However, there are a myriad of specialty applications that complement these basic applications.

Below, we will mention 3 medical devices made with plastic injection, which have a great future and are generating design, technical and scientific advances.

1.- Vacuum pumps for obstetrics

Complications in childbirth are something that doctors are accustomed to dealing with with the safety of plastic tools, such as the manual vacuum pump, which helps reduce the risks of other devices, such as metal forceps.

This vacuum pump, usually made of polyethylene and silicone in plastic injection, helps the baby to come out when it does not move through the birth canal, either because it gets stuck, is not in the right position, the baby is too big, or when labor is interrupted.

For these situations, the well-known obstetric vacuum cup consists of an arm with a bell-shaped cup, which helps to gently suction the baby’s head. It works to assist the baby’s exit from the birth canal, after which the cup is removed from the pump and normal delivery proceeds.

In Precision Group we have developed an obstetric vacuum cup in conjunction with Prism Enterprises, LP, which has had excellent results in its implementation.

2.- Portable oxygen concentrator

Many times the body’s functioning requires a stable level of oxygen in the blood, presenting these cases more frequently in elderly patients, whose mobility is also diminished over the years.

For these cases, there are designed and produced portable oxygen concentrators that allow this oxygenation to patients with reduced mobility or in wheelchairs, thanks to the lightness of these devices.

The portable oxygen concentrators must have a battery system that can last as many hours as possible, also providing a continuous flow of oxygen as programmed, or accompanying the patient according to their breathing rate.

Patients with portable oxygen concentrators can have the necessary mobility to continue with their normal life at home, also doing their activities the necessary time away from home.

Thanks to portable oxygen concentrators, patients can travel whenever they require, as the concentrators are also regulated and permitted for scheduled flights.

3.- Tissue and Bone Repair Technology

The detailed work required for a bone or tissue reconstruction operation must always be precise and have the necessary tools so that the technology developed can be executed without problems or risks.

OsteoBiologics Inc. is a company located in San Antonio, Texas, dedicated to the production of resorbable biopolymers to replace damaged tissue, developing technology in conjunction with the Texas Health Science Center.

In Precision Group we have designed and developed plastic injection processes for the tools that help OsterBiologics Inc. in this very detailed and specialized reconstruction work.

Get close to Precision Group, the leading manufacturer of plastic injection in the medical industry. Thanks to our Clean Room, where we have the machinery and equipment to meet the requirements of ISO 8 that certify us as authorized producers for medical devices, so we can also advise your project from start to finish. Contact us, we will be happy to help you.

Plastic injection for the creation of toys

What is the first toy that you remember holding in your hands? Do you remember what material it was made of? We can bet you it was made of plastic. And it is not a coincidence since most of the toys manufactured for more than 80 years have been from plastic resins.

In this context, plastic injection in San Antonio and around the world has a long relationship with toy production due to the variety of chemical characteristics, which have perfected their process and simplified the decisions of toy producers worldwide.

That is why, on this occasion, we will talk about plastic injection in toy manufacturing, the different resins and plastic polymers that are most frequently used for this application, and the toys with the highest production rate with this transformation process.

If you are looking to improve your production of plastic objects, such as toys, in this case, it will be necessary to understand this information so relevant to your business and thus take advantage of the strengths that plastic injection molding in San Antonio and the world has for your company.

In this way, hand in hand with a reliable supplier in this process with a comprehensive approach to injection molding solutions, specialized engineering, and design, your product will achieve a constant level of improvement.

In Precision Group, we have the infrastructure to develop projects for this industry, such as plastic injection in the medical, automotive, technological, scientific, electronic, or engineering industries.

Why is plastic injection molding used in the creation of toys?

The plastic injection has many advantages in the design and production of toys. First, let’s remember that plastic injection molding is a process of melting plastic resins, which can be thermoplastic polymers or thermostable polymers. The molten polymers fill the cavity of a mold, then cool and solidify into the desired product, in this case, the final toy.

1.- Accessible cost and mass production

Having a mold for plastic injection enables large-scale production. And not only that but also an automated process thanks to digitalization.

A constant evaluation of the results achieved will help to ensure that the toys produced always maintain the cost-benefit ratio in the best parameters.

Clear examples of the potential of mass production are Lego or Playmobil. Thanks to plastic injection molding, their building blocks and collectible dolls have made two worldwide company giants in the last century.

2.- Easy malleability

Some toys require a lower hardness, or a higher malleability or durability, depending on the nature or use of the toy.

With plastic injection molding, and knowing how to select the right polymer or plastic resin, we can have the perfect result for the required toy.

Going back to the Playmobil example, these toys need certain melting and malleability characteristics, which only ABS or Acrylonitrile Butadiene Styrene can provide for optimum performance.

3.- Velocity and optimization

The production cycles of plastic injection molding in toys are short, derived mainly from the high cooling speed of thermoplastics.

On the other hand, the digitalization of the processes helps to an increasingly perfect optimization, where the equipment and infrastructure of your plastic injection molding toy manufacturer play a transcendental role.

At the same time, toys made by plastic injection molding allow a wide variety of quality tests to be performed on the toy to determine its tensile or bending properties.

4.- Design creativity

All shapes of toys are achievable, thanks to plastic injection molding, as the mold helps to control the final result with great freedom in design and confidence in a high-quality result.

Any color can be achieved in plastic injection for toys by mixing the colorants inside the machine.

Likewise, the variety of shapes in the engineering of the molds allows the production of any volume or dimension in the toys. In the end, this process allows us to deepen the creative freedom and the qualities of each chosen plastic.

Other times, the assembly line requires other processes such as pad printing to print some details or manual coloring of doll faces, for example. In the case of eyes or hair, sometimes they are sewn by hand.

Which plastics are most commonly used in the production of toys?

The toy industry uses several plastics, depending on the desired result. Hereunder, we mention some of the most used plastics by the toy industry in the last years:

Polypropylene
Polyethylene
Polystyrene
HIPS (High Impact Polystyrene)
Low density polyethylene
High density polyethylene

Which toys are most frequently produced by plastic injection molding?

To make solid parts of toys, companies mainly use plastic injection molding due to the high resistance of the parts produced in this process. Among the toys with the highest production by plastic injection, the following stand out:

Mini vehicles
Building Blocks
Action figures
Sandboxes
Dolls
Dolls houses
Freeways

Whatever the purpose of your production, the plastics used in the injection molding process must have the necessary production certifications; this also applies to your injection molding production equipment or supplier.

In the following articles, we will talk about more benefits of plastic injection molding for various industries and companies.

At Precision Group, we want to help you take your business to an increasingly professional level with your plastic injection molding machinery, processes, and products. Contact us, let’s get started today.

Inyección de plástico para la creación de juguetes

¿Cuál es el primer juguete que recuerdas haber tenido en tus manos? ¿Recuerdas de qué material estaba hecho? Te podemos apostar que era de plástico.

Y no es para nada una casualidad, ya que la mayoría de los juguetes hechos durante más de 80 años están hechos de resinas plásticas.

En este contexto, la inyección de plástico de México y en el mundo tiene una larga relación con la producción de los juguetes debido a muchas de sus características químicas, que han perfeccionado los procesos y simplificado las decisiones de los productores de juguetes alrededor del planeta.

Es por ello, que en esta ocasión, hablaremos del papel de la inyección de plástico en la producción de los juguetes, así como qué resinas o polímeros plásticos son utilizados con mayor frecuencia para esta aplicación y los juguetes con mayor índice de producción con este proceso de transformación.

Si estás en búsqueda de mejorar tu producción de objetos de plástico, como juguetes en

este caso, será necesario comprender esta información tan relevante para tu negocio, y así aprovechar las fortalezas que la inyección de plástico en México y en el mundo, tiene para tu empresa.

De esta manera, y de la mano de un proveedor confiable en este proceso con un enfoque integral de soluciones de moldeo por inyección, ingeniería y diseño especializados, tu tu producto logrará a unnivel constante de perfeccionamiento.

En Precision Group tenemos la infraestructura para desarrollar proyectos para esta industria, así como de inyección de plástico en la industria médica, automotriz, tecnológica y científica, electrónica o de ingeniería.

¿Por qué se utiliza la inyección de plástico en la creación de juguetes?

Muchas son las ventajas de la inyección de plástico en el diseño y producción de los juguetes.

Primero que nada, recordemos que la inyección de plástico es un proceso de fundir las resinas plásticas, que pueden ser polímeros termoplásticos o polímeros termoestables. Los polímeros fundidos rellenan la cavidad de un molde, para luego enfriarse y solidificarse en el producto deseado, en este caso, en el juguete final.

1.- Costo accesible y producción en serie

El hecho de tener un molde en la inyección de plástico permite una producción a gran escala. Y no solo eso, sino también un proceso automatizado gracias a la digitalización.

Una constante evaluación de los resultados logrados ayudará a que los juguetes producidos siempre mantengan la relación costo – beneficio en los mejores parámetros.

Claros ejemplos del potencial de la producción en serie lo son Lego o Playmobil, quienes gracias a la inyección de plástico, sus bloques de construcción en el primer caso, y los muñecos coleccionables en el segundo, han hecho a 2 gigantes del juguete a nivel mundial en el último siglo.

2.- Fácil maleabilidad

Algunos juguetes requieren una dureza menor, o bien una maleabilidad o durabilidad mayor, dependiendo de la naturaleza o uso del juguete.

Con la inyección de plástico, y sabiendo seleccionar el polímero o resina plástica correcta podemos tener el resultado perfecto para el juguete requerido.

Regresando al ejemplo de Playmobil, estos juguetes necesitan ciertas características de fundido y maleabilidad, que solo el ABS o Acrilonitrilo Butadieno Estireno puede brindar para un desempeño óptimo.

3.- Velocidad y optimización

Los ciclos de producción de la inyección de plástico en juguetes son cortos, derivado en gran medida de la gran velocidad de enfriamiento de los termoplásticos.

Por otro lado, la digitalización de los procesos ayuda a una optimización cada vez más perfecta, donde el equipo e infraestructura de tu productor de juguetes por inyección de plástico, tiene un papel trascendental.

A la vez, los juguetes hechos por inyección de plástico permiten hacer una amplia variedad de pruebas de calidad al juguete, para saber sus propiedades de tracción o flexión.

4.- Creatividad en diseño

Todas las formas de los juguetes son conseguibles gracias a la inyección de plástico, ya que el molde ayuda a controlar el resultado final, con una gran libertad en el diseño y la confianza en un resultado final de gran calidad.

Cualquier color se puede conseguir en la inyección de plástico para juguetes, mezclando los colorantes en el interior de la máquina de inyección.

Así mismo, la multiplicidad de formas en la ingeniería de los moldes permite producir prácticamente cualquier volumen o dimensión en los juguetes, por lo que este proceso permite profundizar en la libertad creativa y en las cualidades de cada plástico elegido.

Otras veces, la línea de ensamblado exige otros procesos como la tampografía para imprimir algunos detalles, o coloreado manual de rostros de muñecas por ejemplo. En el caso de los ojos o cabello, pueden llegar a requerir de cosido a mano en algunas ocasiones.

¿Qué plásticos son los más utilizados para la producción de juguetes?

La industria del juguete utiliza varios plásticos, según el resultado final deseado.

A continuación mencionamos algunos de los plásticos más utilizados por la industria del juguete en los últimos años:

Polipropileno
Polietileno
Poliestireno
HIPS (Poliestireno de alto impacto)
Polietileno de baja densidad
Polietileno de alta densidad

¿Qué juguetes son producidos con mayor frecuencia por inyección de plástico?

La inyección de plástico es utilizada sobre todo para hacer partes sólidas de los juguetes, debido a la gran resistencia de las piezas producidas en este proceso.

Entre los juguetes con mayor producción por inyección de plástico destacan:

Mini vehículos
Bloques de construcción
Muñecos de acción
Areneros
Muñecas
Casas de muñecas
Autopistas

Sea cual sea el objetivo de tu producción, los plásticos utilizados en el proceso de inyección por moldeo deben tener las certificaciones de producción necesarias, aplicando ésto también para tus equipos o proveedor de producción por inyección.

En los siguientes artículos hablaremos de más bondades de la inyección de plástico para varias industrias y empresas.

En Precision Group queremos ayudarte a llevar a tu negocio a un nivel cada vez más profesional de tu maquinaria, procesos y productos de inyección de plástico.

Contáctanos y pongamos manos a la obra hoy.

Advantages of plastic injection molding in the medical industry

Let’s close our eyes for a moment. Imagine a medical office, an O. R, or a hospital; its space is full of plastic objects, and plastic injection molding manufactures many of them thanks to its adaptability and details as to its easy and economical production, among other advantages that we are going to discuss further in today’s article.

This way, the spaces we mentioned have been, literally from decades ago, plastic fortresses at the service of humanity and the fight against diseases and illness.

In this context, and in the face of technological advances, plastic injection molding is more relevant because the plastic in the medical industry provides each day more and better solutions to fight the problems around the sector, helping patients all over the world to achieve a better life.

Today we will talk about the advantages of plastic injection in the medical industry and its role in the health of the world’s population.

Plastic injection molding in the medical industry has a particular relevance due to the precision with which every detail in the process must be managed.

In Precision Group, we are experts in plastic injection in San Antonio because we collaborate with companies all over the world to manufacture its components for the medical sector. We have ISO9001:2015 and ISO13485:2016 certifications, essential for plastic products in the medical industry.

What can plastic injection do in the medical industry?

To talk about plastic injection in the medical industry is to talk about a relationship of many years built by synergy.

Plastic injection in San Antonio has in the medical industry one of its pillars; it’s in constant growth and on the vanguard due to the safety and functionality of its processes. Produces in the medical industry many of the products, systems, and medical solutions with which we have grown for generations.

In Precision Group, we are passionate about being a part of the sector growth with the multiple projects that we are part of in the medical industry, manufacturing, among others, the following products:

Blood and tissue sampling devices
Oxygen masks
Childbirth devices
Non invasive medical devices
Surgical instruments
Oxygen filtration units
Portable wound care devices

The design and engineering of each one of these products satisfy a large variety of objects or functions that can only be achieved through plastic injection for the medical sector.

Principal advantages of plastic injection in the medical sector

According to data from ANIPAC, one of the 7 million tons of plastic produced in 2022, 2% was for the consumption of the medical industry and is expected to increase by 1 and 2 percent by 2023.

In this sense, Plastic injection in San Antonio and around the world is expected to grow over the next year, with a hand-in-hand relationship between business innovation and the medical sector.

Below we take a look at what we consider the main 4 advantages of plastic injection in the medical industry.

1.- Sterilization capability

Plastics withstand radiation and high temperatures for sterilization. This step is a requirement for many of the usual hospital or medical office processes in laboratory parts.

Thanks to plastic’s qualities, we can use it in pieces that have or are in touch with blood and materials that we need to keep harmless or safe from any microbial load or any other type of load that alters the liquid or substance within, for example, the syringes.

Laboratory sampling and surgery would not exist as we know them today if it were not for the sterilization capabilities of plastics.

The plastics most commonly used in the sterilization in the medical industry are:

PP (Polypropylene)
PE (Polyethylene)
PS (Polystyrene)
PVC
Teflon (PTFE/PFA)
ABS

We can include within the most usual methods for sterilizing plastic objects and other materials the autoclaving process, dry sterilization, and ionizing radiation.

2.- Lightness

Lightness and plastic are always synonyms, both in the automotive industry and in the medical industry.

Plastic injection molding gives that lightweight to any product, from the glasses used by doctors to prostheses, for example.

This plastic quality makes it especially suitable for the medical sector, which is eager for innovations that capitalize on this advantage while experimenting with new plastics or new alloys.

3.- Flexibility and resistance

Plastic is adaptable to many forms, this is why it is used for many purposes in the medical industry, taking into account that it must adapt to situations of the human body or the environment where the medical procedure takes place, which must be optimized to the maximum.

One pretty clear case of this are the hoses and serum or blood bags that allow the safety of samples from beginning to end.

In Precision Group, we have designed several projects for our clients thinking on this quality, such as the vacuum pump for obstetrics, which we developed in conjunction with Prisma Enterprises, LP.

4.- Costs optimization

Plastic injection molding in San Antonio allows a faster, reliable and high quality production.

This also facilitates freedom in the product or solution design, supported by a much deeper and interesting engineering.

For example, thanks to plastic injection, molds for pharmaceutical containers and packaging, which can sometimes have specific and functional shapes such as nasal sprays, are manufactured.

During the pandemic, we saw a sudden increase in demand for masks, goggles, and respirators around the world, a fact solved due to the optimization of costs and resources for plastic injection molding.

Do you want to manufacture plastic injection pieces for medical use? Get in touch with us, at Precision Group, we want to help you to achieve your business goals.

Share this article on your social networks or leave us your opinion, and stay pendant to our blog for more information regarding plastic injection molding.

5 benefits of plastic injection in the daily life

The plastic injection in San Antonio and the world is so beneficial and important for humans, even though it seems invisible to our eyes because it is so present in many corners (if not all) of our lives.

How many products manufactured by this process do we have around or interact daily? Do you see any Tupperware, a PET bottle, a toy of your daughter or son, or a bucket? All of these products are the result of injection molding.

Industries use plastic injection molding to manufacture millions of products consumed locally, as imported and exported due to its performance and results; this has led the plastic injection industry to become an engine for growth in the country.

An example of this is Precision Group which recently was awarded the Fast Track 2022 award by the San Antonio Journal. Plastic injection represents an opportunity to provide customized solutions for injection molding for every industry.

It is always important to analyze the strengths of your brand, industry, and market to invest in your plastic injection molding production or machinery. Maya Royberg has instilled this philosophy in our company, which has led her to win the C-Suite Award in 2022.

In today’s article, the team of Precision Group wants to help you decide to invest in plastic injection, which is why we will talk about the five benefits of plastic injection molding for your business.

Why is plastic injection beneficial in our daily lives?

As we talk about in the intro, plastic injection in San Antonio impacts many spheres of our lives.

The solutions it provides for manufacturing productions for a wide range of industries make plastic injection one of the most reliable processes for several pieces’ designs and manufacture that keep companies working around the world and the users and customs happy 24/7.

Such is the case of plastic injection molding in the medical industry. This process manufactures many elements, such as syringes and prostheses. So take note because below are the 5 main benefits of plastic injection.

1.- Optimizes time production

Many are the reasons why the plastic injection is a factor in optimizing production times. To an ever-increasing and automated demand, to mention an example in terms of eCommerce, with the plastic injection, we can have a larger quantity of finished products to satisfy the request of millions of people around the world.

Injection molding achieves a high automated degree because plastic injection allows to better automate the assembly lines of the products, especially in the medical industry.

2.- Cost reduction

Plastic injection in San Antonio and the world is increasingly replacing materials such as metals and glass.

Plastic, by being lighter, also allows for lighter charges, which leads to reduced investment and transportation costs.

This way, the pieces manufactured by plastic injection also allow reduced delivery, logistics operations of distribution and last-mile logistics costs.

At its time, plastic injection allows less energy consumption thanks to the optimizations of their equipment, an impact that also translates into a cost reduction.

3.- Liberty and creativity in the design

The mold engineering used in plastic injection in San Antonio has a high perfection grade. We can use them creatively for design effects as specific applications.

A case of these specific applications is, once again, the medical industry where we can count on:

Plastics resistant to sterilization
Plastics of low density
Plastics for X-ray

Much will also have to do with the performance and choice of the correct plastic resins for the processes you want to implement.

In Precision Group, we advise you to choose these resins and solve any doubts regarding the injection molding processes we offer.

4.- 100% accomplish certifications

The standardization of plastic injection in San Antonio must be managed and supervised to accomplish national and international standards.

In this way, in Precision Group, we have the certifications ISO 9001:2015 and ISO 13485:2016, to guarantee the processes under the required quality standards.

5.- Quality guaranteed

Plastic injection molding is one of the best-performing processes, as it is a process that allows a high degree of precision and quality in the products it manufactures.

Plastic injection molding reflects this in its engineering design, which has been in our lives for generations.

Many recipients of medicines can only be processed by plastic injection, generating anti-opening locks, for example, to control particular specifications of the container’s use.

As we mentioned in the last articles of the blog, plastic injection is a fascinating world to discover and implement in our company. If you want to learn more about this, do not forget to stay pendant of our page and blog.

Ventajas de la inyección de plástico en la industria médica

Cerremos los ojos un momento. Pensemos en un consultorio, en un quirófano, en un hospital: su espacio está lleno de objetos de plástico, y muchos de ellos procesados a través del proceso de inyección, gracias a su gran adaptabilidad y detalle así como fácil y económica producción, entre otras ventajas más que hablaremos el día de hoy.

De esta manera, los lugares que mencionamos al principio son desde hace décadas, literalmente, fortalezas de plástico al servicio de la humanidad y el combate a enfermedades y padecimientos.

En este contexto y ante adelantos tecnológicos cada vez más importantes en el moldeo por inyección, el plástico en la industria médica brinda día a día más y mejores soluciones para combatir la problemática del sector, ayudando a que pacientes alrededor del mundo tengan una mejor vida.

Por eso, el día de hoy hablaremos de las ventajas de la inyección de plástico en la industria médica y de lo importante que es para la salud de la población mundial.

El moldeo por inyección de plástico en la industria médica cobra especial relevancia por esta razón y por la precisión con la que debe estar gestionado cada detalle del proceso.

En Precision Group trabajamos con empresas de todo el mundo al fabricar sus componentes del sector médico. Contamos con las certificaciones ISO9001: 2015 e ISO13485: 2016, esenciales para productos de plástico de la industria médica.

¿Qué podemos hacer gracias a la inyección plástico en la industria médica?

Hablar de la inyección de plástico en México en la industria médica es hablar de una relación de muchos años en sinergia.

La inyección de plástico en México tiene en la industria médica uno de sus grandes pilares: en constante crecimiento, y a la vanguardia debido a la seguridad y funcionalidad de sus procesos, produciendo en la industria médica muchos de los productos, sistemas o soluciones médicas con las que hemos crecido por generaciones.

En Precision Group nos apasiona ser partícipes del crecimiento del sector, en los múltiples proyectos en los que participamos en la industria médica, fabricando entre otros los siguientes productos:

Dispositivos de muestreo de sangre y tejidos
Máscaras de oxígeno
Dispositivos para parto
Dispositivos médicos no invasivos
Instrumentos quirúrgicos
Unidades de filtración de oxígeno
Dispositivos portátiles para heridas

El diseño e ingeniería de cada uno de estos productos satisface a una multiplicidad de objetivos o funciones que solo a través de la inyección de plástico en el sector médico se puede lograr.

¿Qué principales ventajas tiene la inyección de plástico en el sector médico?

Según cifras de la ANIPAC, de las 7 millones de toneladas de plástico producidas en México en 2022, el 2% fue para el consumo de la industria médica, y se prevé que en 2023 aumente entre 1 y 2 puntos porcentuales.

En este sentido, la inyección de plástico en México también prevé un crecimiento para el año entrante, de la mano de la innovación que empresas y sector médico trabajen en conjunto.

A continuación, damos un recorrido por las que consideramos las 4 principales ventajas de la inyección de plástico en la industria médica.

1.- Capacidad de esterilización

Los plásticos soportan radiaciones y altas temperaturas para su esterilización. Este paso es un requisito para muchos de los procesos habituales de hospitales o consultorios en las piezas de laboratorio.

En ese sentido, gracias a las cualidades del plástico podemos utilizarlo en piezas que contienen o están en contacto con sangre (el caso más común es el de las jeringas) y materiales que necesitamos conservar inocuos o a salvo de cualquier carga microbiana, o bien de cualquier otro tipo que altere el líquido o sustancia contenida.

Las tomas de muestras de laboratorio y las cirugías no existirían como las conocemos el día de hoy si no fuera por la capacidad de esterilización de los plásticos.

Los plásticos más utilizados en la esterilización de la industria médica son:

PP (Polipropileno)
PE (Polietileno)
PS (Poliestireno)
PVC
Teflón (PTFE/PFA)
ABS

Dentro de los métodos más habituales para esterilizar objetos plásticos, y de otros materiales podemos mencionar el autoclave, la vía seca y el uso de radiaciones ionizantes.

2.- Ligereza

La ligereza y el plástico siempre han sido sinónimos, tanto en la industria automotriz como en la industria médica.

La inyección en plástico brinda esa ligereza desde los lentes utilizados por los doctores hasta las prótesis, por ejemplo.

Esta cualidad del plástico lo hace especial para el sector médico, ávido de innovaciones que capitalicen esta ventaja, y a la par experimentar con nuevos plásticos o nuevas aleaciones.

3.- Flexibilidad y resistencia

El plástico es adaptable a muchas formas, por lo que es utilizado para muchos fines en la industria médica, teniendo en cuenta que debe adaptarse a situaciones del cuerpo humano o del ambiente donde ocurre el proceso médico que deben optimizarse al máximo.

Un caso muy claro es el de las mangueras y bolsas de suero o sangre, que permiten la inocuidad de las muestras tomadas de principio a fin.

En Precision Group hemos diseñado varios proyectos de nuestros clientes pensando en esta cualidad, como en la bomba de vacío para la obstetricia, que desarrollamos en conjunto con Prisma Enterprises, LP.

4.- Optimización de costos

La inyección por moldeo en México permite una producción rápida, confiable y de alta calidad.

Esto facilita también tener libertad en el diseño del producto o solución, respaldado también en una ingeniería más profunda e interesante.

Moldes para envases y empaques farmacéuticos, que en ocasiones pueden tener formas más específicas y funcionales como el de los aerosoles nasales, por ejemplo, gracias a la inyección de plástico.

En la pandemia pudimos observar como los cubrebocas, lentes, mascarillas y respiradores artificiales tuvieron un súbito incremento en la demanda alrededor del mundo, hecho que fue posible en gran parte a la optimización de costos y recursos que tiene la inyección de plástico.

¿Quieres producir tus piezas de insumo médico en moldeo por inyección? Contáctanos, en Precision Group queremos asesorarte para lograr los objetivos de tu empresa.

Comparte este artículo en tus redes sociales o déjanos un comentario con tu opinión de este artículo y los demás de esta sección.

Plastic resins for plastic injection in medical industry

As you may have seen through our articles the presence of plastic injection in our lives taken goes beyond tuppers, that even in the medical industry it has taken significant importance, as we mentioned in our last post about plastic injection in the medical industry.

We also know that it is a topic that may be unknown to many people, so we have decided to bring you more information about it, and yes, we will keep talking about plastics in medicine; this way you will know how the devices used by specialists or, in many occasions, by yourself are made.

Today we will be talking about the different types of plastics used to developed medical equipment such as syringes, prosthesis, among others. So if you want to continue learning more about the world of plastic injection in San Antonio, keep reading.

Why is plastic used in the medical industry?

Before talking about the types of plastic resins we want you to be clear about the role plastic injection in San Antonio has in the medical industry, because there are still questions about the efficiency of this material.

Plastic has multiple benefits for the medicine, the first one is that due to its lightness it is much easier to transport and handle by the medical team.

In second place, the plastic used for medical equipment is not toxic, on the contrary, the degree to which it is handled prevents microorganisms from developing inside these devices, thus maintaining their sterile quality until they begin to be handled.

Likewise, it counts with a low cost production, this does not means that it is going to be cheap or that the materials used will not be of high quality, since to manufacture this type of devices it is necessary to have a good equipment and an isolated production area, in other words, a clean room with a completely sterile environment so that the devices are not contaminated.

The reduced production costs in plastic injection in San Antonio is obtained thanks to the fact that it is a process that allows mass production due to the use of plastic injection molds which in only one procedure can obtain multiple pieces.

What types of plastics are used in the medical industry?

Now that you know what plastic injection molding offers for the product manufacturing for the medical industry, it is time to talk about the different plastic resins that are used to develop the devices and equipment.

1.- Sterilization resistant plastic

The first type of plastic are those resistant to sterilization, as we know one of the most important characteristics of medical products is that they are sterile, hence the plastic used in syringes must be resistant to this type of process.

Sterilization is a treatment that is given to devices to eliminate all microorganisms, for this purpose there are several types of sterilization and the choice of the plastic to be used will depend on this procedure.

The majority of the process is based on exposing different objects to water steam at a temperature of 134°C for at least 3 minutes, so the plastic that is introduced into these compressors must tolerate high temperatures. Some plastics that can tolerate this process are:

PPSU
POM-C
PEEK

2.- Low density plastics

Equally, plastics that are used in this industry must be able to maintain their shape regardless of the characteristics of the environment in which they are exposed.

That is why medical grade plastics have a low level of moisture absorption and a low level of expansion when exposed to heat. In other words, they have the characteristics that when there is humidity or the weather is cold they do not contract and when exposed to high temperatures they do not expand. The plastics that have this property are:

PET
PEEK
PPS
PSU
PPSU

3.- X-ray plastics

Last but not least, several X-ray units have equipment manufactured with plastic, and again the plastic used in these can’t be just any plastic as it must have properties that make it resistant to X-ray exposure.

At present, most of the plastics used in this area are opaque, however this quality is obtained by modifying them. Two of the most commonly used plastics for devices and equipment of this nature are PPPSU and PEEK.

Now that you know the plastics used in plastic injection for the medical industry, tell us what is your opinion and if you find it useful share this post with your acquaintances and in your social media. Also, stay tuned to our blog for more information rewarding plastic injection in San Antonio.