Contract Manufacturing – Precision Group

Precision Group Recognize the Great Job of Our VP of Operations for his accomplishments

San Antonio Texas, May 2do, 2024

Domingo Auces
Vice President of Operations
Precision Group

Dear Domingo,

On behalf of the entire Precision Group family, I extend my warmest congratulations to you on the remarkable achievement of securing the multiyear contract with one of our most valued medical clients. Your dedication, strategic insight, and tireless effort have played an instrumental role in this significant milestone for our company.

This achievement underscores your exceptional leadership as Vice President of Operations. Your vision, commitment to excellence, and unwavering determination have propelled our team forward, ensuring that we continue to deliver unparalleled value to our clients and stakeholders.

I am truly proud of the collaborative effort demonstrated by you and the Precision Group team throughout this project. Your ability to inspire, motivate, and unite individuals towards a common goal is commendable and reflects the core values of Precision Group.

This milestone not only signifies a momentous triumph for our organization but also reaffirms our position as a trusted partner in the medical industry. Your foresight and strategic acumen have positioned us for continued success, and I have every confidence that under your leadership, we will achieve even greater heights in the future.

Once again, congratulations on this well-deserved accomplishment. Your dedication and hard work are an inspiration to us all.

Warm regards,

Carlos Meade
Vice President of Commercial Strategy
Precision Group

Mastering Plastic Contraction in Injection Molding: Precision Group’s Expert Approach

Introduction

In the realm of injection molding, precision is paramount. Every molded plastic part demands meticulous attention to detail to ensure it meets exacting standards. One of the critical challenges in this process is plastic contraction – the tendency of the material to shrink or contract after molding. Understanding and managing this phenomenon is where the expertise of companies like Precision Group shines.

Unraveling Plastic Contraction

Plastic contraction is an inherent characteristic of the molding process. When molten plastic is injected into a mold and cooled, it undergoes a phase change from liquid to solid. During this transition, the material contracts due to the cooling and rearrangement of molecular chains. This contraction can lead to dimensional inaccuracies if not managed effectively.

Factors Influencing Contraction

Precision Group acknowledges various factors influencing plastic contraction:

Material Properties: Different plastics exhibit different shrinkage rates based on their chemical composition. Understanding these properties is fundamental to managing contraction.
Mold Design: Precision in mold design is key. The team factors in anticipated shrinkage and compensates by designing molds slightly larger than the final desired dimensions.
Controlled Cooling: Managing cooling rates during the molding process can significantly impact contraction. Precision Group employs techniques to regulate cooling, preventing rapid or uneven solidification that may exacerbate shrinkage.
Optimized Processing Conditions: Parameters such as temperature, pressure, and injection speed are meticulously adjusted to minimize shrinkage and ensure consistency in the final product.

Precision Group’s Approach to Contraction Management

Precision Group has honed an approach that sets them apart in managing plastic contraction:

Beyond Contraction: Precision and Innovation

Advanced Simulation and Analysis: They employ cutting-edge mold flow analysis tools that simulate the molding process. This allows them to predict and compensate for shrinkage accurately.
Iterative Design Refinement: Their iterative design process involves constant refinement based on data from simulations and real-world molding trials. This meticulous approach ensures precise adjustments to mitigate contraction effects.
Expertise in Material Science: Their team’s deep understanding of material properties enables them to choose the right plastics for specific applications, considering shrinkage tendencies and other critical factors.
Quality Assurance Protocols: Rigorous quality checks at every stage of production ensure that parts meet stringent dimensional tolerances, even accounting for contraction.

Precision Group doesn’t just stop at managing contraction; they continuously innovate to push the boundaries of precision molding. Their commitment to research and development drives them to explore new materials, refine processes, and integrate emerging technologies to deliver unparalleled quality and accuracy.

Conclusion

Plastic contraction in injection molding is a challenge that demands finesse and expertise. Precision Group’s mastery in managing contraction through meticulous design, advanced analysis, and a relentless pursuit of perfection sets a benchmark in the industry. Their commitment to precision not only manages contraction but elevates the quality and reliability of every molded part they produce.

In the realm of injection molding, where precision is paramount, Precision Group stands as a testament to the fusion of art, science, and innovation.

The Rise of Nearshoring: Exploring the USA-Mexico Manufacturing Partnership and Precision Group Tooling and Molding’s Approach

Introduction:

In the ever-evolving world of global manufacturing, businesses are increasingly turning to nearshoring to enhance their competitive edge. The proximity and collaborative advantages offered by neighboring countries have made the USA and Mexico an attractive duo for manufacturing partnerships. This article delves into the rise of nearshoring, focusing on the manufacturing partnership between the two countries, and how Precision Group Tooling and Molding has successfully approached operating in both.

The USA-Mexico Manufacturing Partnership:

The USA and Mexico have a long history of economic cooperation, exemplified by the North American Free Trade Agreement (NAFTA) and its successor, the United States-Mexico-Canada Agreement (USMCA). These agreements have paved the way for the development of a strong manufacturing partnership. Here’s why this partnership has become increasingly popular:

Proximity: The geographical closeness of the two countries reduces shipping times and costs, enabling just-in-time production and faster response to market demands.
Cost Savings: Labor and operational costs in Mexico are generally lower than in the USA, making nearshoring a cost-effective choice.
Skilled Workforce: Mexico boasts a skilled labor force, especially in manufacturing and engineering, making it an ideal partner for US businesses.

Precision Group Tooling and Molding’s Approach:

One company that has harnessed the potential of the USA-Mexico manufacturing partnership is Precision Group Tooling and Molding, a leader in injection molding and precision tooling. Here’s how they’ve approached operating in both countries:

Dual Facilities: Precision Group maintains manufacturing facilities in both the USA and Mexico. This strategic positioning allows them to maximize the benefits of nearshoring.
Supply Chain Optimization: With facilities near each other, Precision Group can seamlessly coordinate their supply chain, reducing lead times and ensuring just-in-time delivery.
Quality Control: Precision Group’s commitment to maintaining high-quality standards is upheld in both locations. They’ve implemented rigorous quality control processes and inspection protocols to ensure consistency across borders.
Skilled Workforce: Leveraging the skilled Mexican workforce, Precision Group has been able to access a talent pool adept at precision manufacturing, which is crucial for their products.
Compliance and Regulations: By staying up to date with international trade regulations and customs requirements, Precision Group has successfully navigated the legal and compliance aspects of nearshoring.

Conclusion:

The rise of nearshoring between the USA and Mexico has brought about a new era of manufacturing collaboration, offering substantial advantages to businesses in both countries. Companies like Precision Group Tooling and Molding serve as prime examples of how to approach and excel in this dynamic manufacturing landscape.

As the world continues to change and adapt, the USA-Mexico manufacturing partnership is poised to remain a vital component of global supply chains. It’s a testament to the power of proximity, collaboration, and effective business strategies, as exemplified by companies like Precision Group Tooling and Molding, that can lead to success in nearshoring endeavors.

Contamination Control: The Key Benefits of Clean Room Manufacturing and How Precision Group Tooling and Molding Achieves This Challenge

Introduction

Clean room manufacturing has become a critical element of various industries, from pharmaceuticals and healthcare to electronics and aerospace. It’s a controlled environment designed to minimize the introduction, generation, and retention of contaminants during the manufacturing process. Achieving contamination control is crucial for product quality, consistency, and, in many cases, the safety of end-users. In this article, we will explore the key benefits of clean room manufacturing and how Precision Group Tooling and Molding excel in meeting the challenge of maintaining a clean room environment.

The Importance of Contamination Control

Contamination in manufacturing can be in the form of particulates, microbes, or chemical substances. These contaminants can negatively impact product quality, compromise the safety of medical devices, lead to costly rework, and result in the rejection of entire production batches. Clean room manufacturing is essential for the following reasons:

Product Quality: Clean rooms ensure that the manufacturing process is free from contaminants that could compromise product quality. This is particularly critical in industries like pharmaceuticals, where even trace impurities can render a product unusable.
Regulatory Compliance: Many industries, such as pharmaceuticals and medical devices, must adhere to strict regulatory requirements. Clean room manufacturing helps companies comply with these regulations, avoiding costly penalties and product recalls.
Safety: In medical and healthcare applications, contamination can lead to serious health risks for patients. Clean rooms protect against harmful contaminants, ensuring the safety of the end-user.
Cost Reduction: Contamination control reduces the likelihood of rework, product recalls, and rejects, leading to significant cost savings for manufacturers.

The Role of Precision Group Tooling and Molding

Precision Group Tooling and Molding is at the forefront of achieving contamination control in clean room manufacturing. Here’s how they excel in this challenge:

Advanced Clean Room Facilities: Precision Group invests in state-of-the-art clean room facilities that adhere to the highest industry standards. These clean rooms are equipped with HEPA filters to maintain a controlled environment with low particle counts.
ISO Certification: Precision Group is ISO 13485:2016 certified for medical device manufacturing. This certification demonstrates their commitment to maintaining stringent quality standards and adhering to the strict regulatory requirements of the medical industry.
Expertise in Material Selection: The choice of materials is crucial in clean room manufacturing. Precision Group’s experienced team selects materials that are compatible with clean room environments, reducing the risk of outgassing or chemical contamination.
Meticulous Process Control: Precision Group follows strict process control measures to minimize the introduction of contaminants. Their team is trained in clean room protocols and operates in accordance with Good Manufacturing Practices (GMP) to ensure consistent quality.
Custom Tooling and Molding Solutions: Precision Group specializes in custom tooling and molding solutions. This allows them to tailor their processes to the specific needs of each project, ensuring that contamination control measures are optimized for maximum effectiveness.

The Benefits of Precision Group Tooling and Molding

By partnering with Precision Group for tooling and molding, manufacturers benefit in several ways:

Enhanced Product Quality: Precision Group’s clean room manufacturing ensures products meet the highest quality standards, reducing the risk of defects and rejections.
Regulatory Compliance: Their ISO certification and clean room facilities help manufacturers meet regulatory requirements, reducing compliance-related risks.
Cost Efficiency: Minimizing contamination-related issues leads to cost savings through reduced rework and rejection rates.
Customization: Precision Group’s ability to provide tailored solutions ensures that the specific needs of each project are met, promoting flexibility and adaptability.

Conclusion

Clean room manufacturing is imperative for industries where contamination control is a top priority. Precision Group Tooling and Molding’s commitment to maintaining clean room environments, their ISO certification, expertise in material selection, and meticulous process control make them a reliable partner for manufacturers looking to achieve contamination control while ensuring product quality and regulatory compliance. With Precision Group, manufacturers can reap the benefits of clean room manufacturing and tackle the challenge of contamination control with confidence.

Clean Room Efficiency: Precision Group Tooling and Molding Sets the Standard

Introduction

In the world of manufacturing, maintaining high-quality production standards while minimizing waste is a constant challenge. Clean rooms have emerged as indispensable environments for ensuring precision and waste reduction in industries that demand an ultra-clean and controlled workspace. This article explores the pivotal role of clean room efficiency in optimizing production processes and reducing waste, with a special focus on Precision Group Tooling and Molding, a leading participant in this field, boasting a Clean Room Class 8 Certified Facility.

Understanding Clean Room Efficiency

Clean rooms are specialized environments engineered to maintain exceptionally low levels of airborne particles and contaminants. They are a critical component in industries such as pharmaceuticals, electronics, medical devices, and aerospace, where the slightest particle contamination can result in product defects, regulatory issues, and loss of consumer trust. To appreciate their role in optimizing production processes and waste reduction, let’s delve into key aspects:

Product Quality Assurance: Clean rooms are essential for industries that produce sensitive or sterile products. By providing an environment with minimal contaminants, they assure product quality, reducing the risk of defects and costly recalls.
Enhanced Precision and Productivity: Clean rooms enable the use of high-precision equipment and advanced technologies that result in faster and more precise production. This efficiency is crucial, especially in semiconductor manufacturing and medical device assembly.
Waste Reduction: The controlled environment of a clean room significantly reduces the risk of product contamination and defects. Consequently, this minimizes waste production, leading to cost savings and environmental benefits.
Regulatory Compliance: Clean rooms are crucial for industries that must adhere to strict regulatory standards. Precision Group Tooling and Molding’s Clean Room Class 8 Certified Facility ensures compliance, mitigating the risk of regulatory fines and penalties.

Precision Group Tooling and Molding: Setting the Standard for Clean Room Efficiency

One key player in the clean room manufacturing sector that has consistently raised the bar for clean room efficiency is Precision Group Tooling and Molding. They operate a Clean Room Class 8 Certified Facility, which is a testament to their unwavering commitment to quality, precision, and innovation.

Here are some compelling reasons why Precision Group Tooling and Molding is a noteworthy participant in the world of clean rooms:

Cutting-Edge Facilities: Precision Group’s Clean Room Class 8 Certified Facility boasts state-of-the-art infrastructure. It includes advanced HVAC systems, HEPA and ULPA filtration, and meticulous environmental monitoring to ensure a controlled, low-contamination workspace.
Multifaceted Expertise: The company’s versatility extends across various industries, such as medical devices, pharmaceuticals, and electronics. Their experience allows them to cater to diverse clean room requirements with finesse.
Comprehensive Solutions: From injection molding and assembly to packaging and validation, Precision Group offers holistic clean room services. This all-encompassing approach streamlines the production process, reduces waste, and maintains the highest product quality standards.
Quality Assurance: Precision Group Tooling and Molding’s commitment to quality management and compliance with industry regulations guarantees the delivery of top-tier products with consistency.

Conclusion

Clean room efficiency stands as a cornerstone in modern manufacturing, ensuring product quality and waste reduction. Precision Group Tooling and Molding, with its Clean Room Class 8 Certified Facility, exemplifies a key player in this field, setting the standard for others to follow. Their dedication to innovation, quality, and regulatory compliance makes them a trusted partner in optimizing production processes, reducing waste, and delivering exceptional products. By harnessing the power of clean room technology, Precision Group Tooling and Molding is making a lasting impact on industries, helping them improve their manufacturing operations and reduce their environmental footprint.

Protecting High-Value Products: Benefits of Controlled Environments in Clean Room Manufacturing and How Precision Group Does It

Introduction:

High-value products, whether they are pharmaceuticals, electronic components, or advanced medical devices, demand exceptional care during manufacturing to ensure their quality and integrity. One effective approach to meet this requirement is through controlled environments, commonly referred to as clean rooms. Clean room manufacturing offers a sterile and tightly regulated setting where environmental factors like temperature, humidity, and airborne particles are meticulously managed. In this article, we will explore the benefits of controlled environments in clean room manufacturing and how Precision Group, a renowned industry leader, leverages this technology to safeguard high-value products.

Benefits of Controlled Environments in Clean Room Manufacturing:

Product Purity and Integrity: The primary goal of clean room manufacturing is to minimize airborne contaminants. This strict control over the environment ensures that high-value products remain free from particles, bacteria, and other impurities, reducing the risk of defects and contamination.
Regulatory Compliance: Many industries, such as pharmaceuticals and healthcare, have stringent regulatory requirements. Clean rooms facilitate compliance with these standards by offering a controlled environment where manufacturing processes can be precisely monitored and documented.
Enhanced Quality Control: Controlled environments enable meticulous control over variables like temperature, humidity, and air pressure. This precise control enhances product consistency and minimizes variations, resulting in higher-quality products.
Improved Safety: Clean rooms provide a safer working environment for personnel. With controlled airflow and air quality, the risk of exposure to hazardous materials is significantly reduced.
Extended Product Shelf Life: High-value products are often sensitive to environmental conditions. Clean rooms help extend the shelf life of these products by preventing degradation due to factors like oxidation or microbial contamination.

How Precision Group Implements Clean Room Manufacturing:

Precision Group is an industry leader known for its expertise in clean room manufacturing. Here’s how they leverage clean room technology to protect high-value products:

State-of-the-Art Facilities: Precision Group maintains cutting-edge clean room facilities equipped with advanced HVAC systems, HEPA filtration, and rigorous contamination control protocols.
Stringent Protocols: They adhere to strict Standard Operating Procedures (SOPs) to ensure compliance with industry regulations and maintain product quality. All personnel are extensively trained to follow these procedures.
Monitoring and Validation: Precision Group employs continuous monitoring and validation processes to guarantee that environmental conditions remain within specified limits. This includes regular particle counts, temperature and humidity checks, and airflow velocity measurements.
Material Handling: All materials entering the clean room undergo thorough inspection and cleaning to prevent contamination. Precision Group also utilizes specialized clean room-compatible tools and equipment.
Customized Solutions: Precision Group tailors clean room manufacturing solutions to the specific needs of each client and product. This includes designing clean rooms with the appropriate class rating such as ISO 13485:2016, Certified Class 8 Clean Room and implementing specialized processes as required.

Conclusion:

Controlled environments in clean room manufacturing are essential for safeguarding high-value products by ensuring their purity, quality, and compliance with regulatory standards. Precision Group exemplifies the commitment to excellence in this field, with their state-of-the-art facilities and meticulous adherence to protocols. When it comes to manufacturing high-value products, precision and cleanliness are paramount, and Clean Room technology provides the ideal environment to achieve these goals.

Dispositivos médicos y productos farmacéuticos: cómo la manufactura en Clean Room garantiza la seguridad y la precisión: una mirada a las instalaciones de última generación de Precision Group

En el mundo de los dispositivos médicos y farmacéuticos, la precisión y la seguridad no son negociables. Garantizar que los productos se fabriquen con los más altos estándares de calidad y esterilidad es primordial.

Precision Group, un fabricante líder en la industria que ha establecido nuevos puntos de referencia para la excelencia en la manufactura dentro de Clean Room.

En este blog, profundizaremos en cómo Precision Group aprovecha sus instalaciones de Clean Room de última generación para garantizar la seguridad y la precisión en la producción de dispositivos médicos y productos farmacéuticos.

Comprensión de la manufactura en Clean Room

La fabricación dentro de Clean Room es un entorno especializado diseñado para minimizar la contaminación durante el proceso de producción. Estas instalaciones son vitales para industrias donde la precisión, la esterilidad y la seguridad son de suma importancia, como la farmacéutica, los dispositivos médicos y la microelectrónica.

Instalaciones de Clean Room de última generación de Precision Group

Precision Group ha invertido significativamente en instalaciones de manufactura Clean Room de última generación. La Clean Room Clase 8 está meticulosamente diseñada y mantenida para cumplir o superar los estrictos requisitos establecidos por las autoridades reguladoras y los estándares de la industria. Estas son algunas de las características clave de las instalaciones de la manufactura dentro de Clean Room de Precision Group:

1.- Control ambiental riguroso

Precision Group emplea sistemas HVAC de última generación para regular meticulosamente la temperatura, la humedad y la presión del aire dentro de su Clean Room. Esto garantiza un entorno estable, libre de contaminantes que podrían comprometer la calidad del producto.

2.- Sistemas de filtración avanzados

Los filtros de aire de partículas de alta eficiencia (HEPA) y de aire de penetración ultrabaja (ULPA) están ubicados estratégicamente en todo el Clean Room para capturar partículas tan pequeñas como 0,3 micrones, lo que garantiza una pureza del aire excepcional.

3.- Control de acceso estricto

Sólo el personal autorizado tiene acceso a Clean Room de Precision Group . Los empleados reciben una capacitación exhaustiva y usan vestimenta especializada para salas limpias, que incluye batas, guantes, máscaras y cubrezapatos, para minimizar el riesgo de contaminación externa.

4.- Monitoreo continuo

Existen sistemas de monitoreo en tiempo real para rastrear las condiciones ambientales, la calidad del aire y el recuento de partículas dentro de la sala limpia. Cualquier desviación de los parámetros establecidos desencadena acciones correctivas inmediatas.

5.- Mantenimiento regular

Precision Group se adhiere a un estricto programa de mantenimiento para garantizar que todos los equipos de la Clean Room permanezcan en óptimas condiciones. Esto incluye reemplazos regulares de filtros, calibraciones de equipos y limpieza exhaustiva de superficies.

Garantizar seguridad y precisión

El compromiso con la fabricación en Clean Room para Precision Group va más allá del cumplimiento de la normativa; es una dedicación a la seguridad y la precisión en cada etapa del proceso de producción. Así es como Precision Group garantiza estos aspectos cruciales:

1. Riesgo de contaminación minimizado : el entorno controlado en la Clean Room de Precision Group reduce drásticamente el potencial de contaminación, lo que garantiza que los productos se fabriquen en un entorno estéril y seguro.

2. Ingeniería de Precisión : La Clean Room está equipada con tecnología de punta y maquinaria de precisión, garantizando los más altos niveles de precisión y consistencia en el proceso de fabricación.

3. Estricta garantía de calidad : Precision Group incorpora estrictas medidas de control de calidad en todos los aspectos de la producción. Esto incluye controles de calidad integrales, inspecciones y protocolos de prueba rigurosos para mantener los más altos estándares de la industria.

4. Cumplimiento: Las instalaciones de manufactura en Clean Room de Precision Group cumplen con las regulaciones de la industria, incluidas las certificaciones ISO 13485:2016 e ISO 9001:2015.

En las industrias de dispositivos médicos y farmacéutica, la seguridad y la precisión no son negociables. Las instalaciones Clean Room de última generación de Precision Group ejemplifican la dedicación a estos principios.

A través de estrictos controles ambientales, sistemas de filtración avanzados y un compromiso inquebrantable con la calidad, Precision Group garantiza que sus productos cumplan con los más altos estándares de la industria.

Cuando se trata de dispositivos médicos y productos farmacéuticos, Precision Group y su Clean Room son sinónimo de seguridad, precisión y excelencia.

Medical Devices and Pharmaceuticals: How Clean Room Manufacturing Ensures Safety and Precision – A Look into Precision Group’s State-of-the-Art Facility

In the world of medical devices and pharmaceuticals, precision and safety are non-negotiable. Ensuring that products are manufactured with the highest standards of quality and sterility is paramount.

Enter Precision Group, a leading manufacturer in the industry that has set new benchmarks for excellence in clean room manufacturing.

In this blog post, we will delve into how Precision Group leverages its state-of-the-art clean room facility to guarantee safety and precision in the production of medical devices and pharmaceuticals.

Understanding Clean Room Manufacturing

Clean room manufacturing is a specialized environment designed to minimize contamination during the production process. These facilities are vital for industries where precision, sterility, and safety are of utmost importance, such as pharmaceuticals, medical devices, and microelectronics.

Precision Group State-of-the-Art Clean Room Facility

Precision Group has invested significantly in cutting-edge clean room manufacturing facilities. The Class 8 Certified Clean Room is meticulously designed and maintained to meet or exceed the stringent requirements set by regulatory authorities and industry standards. Here are some key features of Precision Group clean room manufacturing facility:

1. Rigorous Environmental Control

Precision Group employs state-of-the-art HVAC systems to meticulously regulate temperature, humidity, and air pressure within their clean room. This ensures a stable environment, free from contaminants that could compromise product quality.

2. Advanced Filtration Systems

High-efficiency particulate air (HEPA) and ultra-low penetration air (ULPA) filters are strategically placed throughout the clean room to capture particles as small as 0.3 microns, ensuring exceptional air purity.

3. Strict Access Control

Only authorized personnel are granted access to the Precision Group Clean Room. Employees undergo extensive training and wear specialized clean room attire, including gowns, gloves, masks, and shoe covers, to minimize the risk of external contamination.

4. Continuous Monitoring

Real-time monitoring systems are in place to track environmental conditions, air quality, and particle counts within the clean room. Any deviations from established parameters trigger immediate corrective actions.

5. Regular Maintenance

Precision Group adheres to a stringent maintenance schedule to guarantee that all clean room equipment remains in peak condition. This includes regular filter replacements, equipment calibrations, and thorough surface cleaning.

Ensuring Safety and Precision

The commitment to clean room manufacturing at Precision Group goes beyond compliance with regulations; it is a dedication to safety and precision at every stage of the production process. Here’s how Precision Group ensures these crucial aspects:

1. Minimized Contamination Risk: The controlled environment in Precision Group’s clean room dramatically reduces the potential for contamination, ensuring that products are manufactured in a sterile and secure environment.

2. Precision Engineering: The clean room facility is equipped with cutting-edge technology and precision machinery, guaranteeing the highest levels of accuracy and consistency in the manufacturing process.

3. Stringent Quality Assurance: Precision Group incorporates stringent quality control measures into every aspect of production. This includes comprehensive quality checks, inspections, and rigorous testing protocols to uphold the highest industry standards.

4. Compliance: Precision Group’s clean room manufacturing facility is compliant with industry regulations, including ISO 13485:2016 and ISO 9001:2015 Certifications.

In the medical devices and pharmaceutical industries, safety and precision are non-negotiable. Precision Group’s state-of-the-art clean room manufacturing facility exemplifies a dedication to these principles.

Through strict environmental controls, advanced filtration systems, and unwavering commitment to quality, Precision Group ensures that its products meet the highest industry standards. When it comes to medical devices and pharmaceuticals, Precision Group and its clean room manufacturing are synonymous with safety, precision, and excellence.

Quality control in plastic injection in San Antonio

Plastic injection in San Antonio has multiple and varied quality control procedures, which must be guaranteed from beginning to end by the companies dedicated to it.

Do not forget that plastic is widely used in different industries thanks to its huge potential for a total optimization of resources, time and results.

However, something we must contemplate from the first moment is just this: what type of industry or product made by plastic injection needs to be manufactured.

From this first analysis, your company supplier of plastic injection molds or objects must ensure that the quality of the transformation of this raw material remains unalterable throughout the entire process and stages.

This is why, today we are going to talk about the main quality control actions in plastic injection in San Antonio since it is important to have this information, regardless the industry to which your product belongs, to guarantee its quality internationally.

What quality control policies should the industries with plastic injection products have?

Working with plastic as raw material requires certainty and guarantee of all production processes, so that they comply with the plastic injection standards in the world.

From automobiles, inputs and medical tools, spaceships, to everyday commercial items which use this versatile material, must be manufactured in accordance to the standards and certifications established for plastic injection molding in San Antonio and internationally.

There are tons of plastic applications in the market, but we can emphasize 6 industries that use these pieces made by injection in their daily operations:

Medical
Automotive
Science and technology
Electronics
Energy
Oil Industry
Consumer Industry

As we can observe, the multiplicity of items of each industry must be guaranteed by the quality control of the production of plastic objects manufactured by the injection molding method.

This way, it is necessary that your plastic injection supplier in San Antonio has the infrastructure, human and technological, so that your company quality is guaranteed by the standards of plastic production in the world.

Each industry must obey the international quality certifications that are adjusted to the applications and contexts of the production of plastic injection molded parts.

What certifications are key for plastic injection in San Antonio?

Many are the certifications that ensure the plastic production. In this article we will talk about two of the most important: ISO 13485:2006 and ISO 9001:2015.

We will be addressing key aspects of each one so you can keep them in mind, managing the entire operation together with the help of a professional plastic injection molding supplier working to these standards and with certified facilities.

1.- ISO 13485:2016 Certification

This certification is the one that takes care of everything concerning the plastic injection processes in the medical industry, guaranteeing that the production complies with the requirements to not jeopardize human health.

Between the many procedures that this certification endorses, the following qualifications and tests highlight, these are performed on the product, producer and raw material:

IQ or installation qualification
OQ or machine operation qualification
PQ or product performance qualification

These qualifications are written according to the Food and Drug Administration standards (FDA). Keeping this in mind, in Precision Group we have a master record of the mold and product, as well as a record of the printed or produced device certification, also according to FDA specifications, which gives us the ability to create plastic injection products for the medical industry.

This way we can produce bone and tissue repair technology, oxygen masks and vacuum pumps with the quality required by international standards.

2.- ISO 9001:2015 Certification

This certification is the one that endorse the plastic injection production in the other 6 industries that we mentioned above (automotive, science and technology, electronics, energy, oil industry and consumer industry)

In this area, a key element about this certification are the machinery qualifications CMM (Coordinate Measuring Machine) which, as its name suggests, is a machine that measures coordinates responsable of the high precision in all the pieces and parts.

This is based on a program design which generates an automatic repetition, where the piece is placed on the machine’s calibrated surface, verifying the specific coordinates of each project or client, and corroborating in every moment the piece with the specific requirements.

This way the quality area carries out a special calibration where all the pieces are certified and validated by third-party agents to ensure the established standard.

In turn, the CMM technology allows the use of reverse engineering. For example, if a client requires digitizing an object, the part in question can be recreated point by point. Afterwards is created a digital file that is used with the purpose to create molds and new production pieces.

On the other hand, many processes of these certifications are carried out in a metrology lab, with specialized tools of optic comparison and microscopes.

Other factors to consider

On the other hand, in the automotive and aerospace industry case, it is advisable to perform an analysis or FMEA (Failure Modes and Effects Analysis). Another essential analysis in the automotive industry and its molding injection production is PPAP o Part Approval Process.

These studies allow us to test how the piece will work in the design and its functions, before it is manufactured entirely.

Do you have any questions about the quality control for your plastic parts? Schedule an appointment with Precision Group, our advisors will assist you.

We work with a customer centric approach that creates solutions for our clients from all types of industries around the world, helping their product to have the quality that their plastic endorses.

Share this article on your social media and with your colleagues, acquaintances or people interested in the plastic world. See you next time!

What Can Manufacturing Automation Do For You?

Precision Group is equipped with the most advanced technology in the tool and die industry today. We pride ourselves on staying on top of the latest trends in manufacturing so that we can deliver higher quality products and exceptional service to our customers.

One of the ways manufacturing customers can benefit is through automation. Manufacturing automation is the ability for technology to complete processes without your assistance.

While automation offers obvious benefits such as reduced labor costs for manufacturers, we are here to talk about what it offers to YOU as a customer.

MANUFACTURING AUTOMATION CREATES MORE RELIABLE PRODUCTS.

Automation reduces the chance of human error. This means your molding and tooling products will be much more reliable. The process is also repeatable with fewer repairs needed along the way. This saves us both time and money, helping us focus on what matters most: creating a quality product that you can use. With increased precision, your product will last longer and perform better for your company.

MANUFACTURING AUTOMATION GETS MORE PRODUCTS TO YOU FASTER.

Due to automation, product output increases significantly. Because you don’t need actual workers to complete the tasks that manufacturing automation takes care of, high volume production is possible. This means that you will get more products at a faster rate, so you can put them to use.

MANUFACTURING AUTOMATION OFFERS MORE CONTROL AND PRODUCT CONSISTENCY.

Manufacturing automation makes corrections easier and faster than ever before. It also ensures products are consistent so you always know what to expect. If you’d like to make changes, automation makes it simple and ensures you don’t lose any time in the revision process. That means that whether you’re creating one product or mass-producing products, the finished results will be consistent across the board.

At Precision Group, we always strive to be on the cutting edge of technology and deliverability.